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Casting

Top-Quality Heavy Castings: MELPO’s Integrated Manufacturing Excellence

We specialize in producing high-quality castings weighing up to 20 tons. The fully integrated process includes final machining, assembly, and special painting to ensure top-notch results.

Weight

From 0,5 kg to 20 tons

Supplied as

Cast
Rough machined
Finished machined
Assembled

Casting materials

Our comprehensive range of casting materials includes:

  • Ductile iron
  • Grey iron
  • Malleable iron
  • Stainless Steels
  • Copper
  • Bronze
  • Brass
  • Aluminum

Casting processes

We utilize a variety of casting processes for your diverse needs:

  • Green sand
  • Resin sand
  • Lost wax
  • Lost foam
  • Disamatic sand molding
  • Pressure die casting
  • Permanent mold

MELPO metal casting services, where precision meets versatility to deliver high-quality products across a wide array of industries.

Ductile, Malleable, and Grey Iron Casting

With a casting weight range spanning from 40 grams to 20 metric tons and a casting floor size of 30,000 m2, we utilize cupola and electric furnaces to ensure flexibility and efficiency in production. Our product categories include heavy equipment spares, rail components, off-road heavy equipment, bearing housings, motor housings, machine bases, and gearbox housings.

 

Stainless Steel Casting

Our stainless-steel casting services cover a weight range from 100 grams to 8 metric tons, offering all ASTM and EN grades. For smaller quantity orders, we facilitate conversion to Japanese JIS or Chinese GB standards. Utilizing processes such as black and green sand molding, aluminum molding, lost wax, and lost foam methods, we ensure precise and consistent results.

Aluminum and Copper Casting

We offer casting services for aluminum and copper alloys, ranging from 100 grams to 1 metric ton. Equipped with electric furnaces and full mechanical and chemical testing capabilities, including an in-house SPECTROMAX metal analyzer, torque testing, and hardness testing equipment, we cater to industries such as electrical, gas utilities, rail, machinery components, pumps, and valves.

 

Bronze & Brass Casting

Our bronze and brass casting capabilities cover weights ranging from 100 grams to 500 kg, with all ASTM and EN grades available. For smaller quantity orders, we facilitate conversion to Japanese JIS or Chinese GB standards. With a commitment to quality and precision, we serve industries requiring high-performance metal components.